Assessor Resource

AURETR019
Inspect, service and repair AC electric motor drive systems

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the performance outcomes required to inspect, service and repair alternating current (AC) electric motor drive systems in vehicles, vessels or machinery. It involves preparing for the task, inspecting AC electric motor drive systems, repairing the systems, and completing workplace processes and documentation, including associated recommendations for further action.

It applies to those working in the automotive service and repair industry. The AC electric motor drive systems include those in agricultural machinery, heavy commercial vehicles, light vehicles, vessels, mobile plant machinery, motorcycles or outdoor power equipment.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect, service and repair AC electric motor drive system

1.1 Job requirements are determined according to workplace instructions

1.2 Inspection and servicing procedures are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Inspect and test system

2.1 System is inspected and tested according to workplace procedures and safety requirements

2.2 Circuits are tested according to workplace procedures and without causing damage to components or systems

2.3 Inspection results are compared with manufacturer specifications

2.4 Inspection findings are reported according to workplace procedures, including recommendations for required repairs or adjustments

3. Service and repair system

3.1 System is serviced and repaired according to manufacturer and component specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

3.2 System is performance tested and final adjustments are made

3.3 Post-repair testing is carried out to confirm system is operating to manufacturer specifications, any reported problems are resolved, and no other problems are present

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect, service and repair three of the following alternating current (AC) electric motor drive systems in different vehicles, vessels or machinery:

AC single phase induction motor

AC three phase induction motor

AC brush commutator motor

AC synchronous motor.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting, servicing and repairing AC electric motor drive systems, including procedures for:

selecting and using personal protective equipment (PPE), including clothing, and eye and hand protection

working safely with high current electrical systems

operating principles of AC electric motor drive systems, including of:

AC single phase induction motor

AC three phase induction motor

AC brush commutator motor

AC synchronous motor

application, purpose and operation of AC electric motor drive systems, including:

forklifts

golf karts and buggies

electric vehicle transportation

recreational vehicles, including quad bikes and motorcycles

inspection procedures for AC electric motor drive systems, including for analysing system operation

procedures for testing AC electric motor drive systems, including:

accessing electrical terminals and using test probes without damaging connectors, fuse holders or wiring

procedures for using and operating electrical test equipment, including:

digital multimeters

test lights and probes

oscilloscopes

service and repair procedures for AC electric motor drive systems, including:

component removal and replacement procedures

component and associated system adjustment procedures

post-repair testing procedures for AC electric motor drive systems, including:

confirming that system is operating to manufacturer specifications

confirming that no other problems are present as a result of the repair.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the AC electric motor drive systems that they have inspected, serviced and repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer AC electric drive motor specifications

PPE, including clothing, and eye and hand protection

three different vehicles, vessels or machinery with the AC electric motor drive systems specified in the performance evidence requiring repair

tools, equipment and materials appropriate for inspecting, servicing and repairing AC electric motor drive systems, including multimeter.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect, service and repair AC electric motor drive system

1.1 Job requirements are determined according to workplace instructions

1.2 Inspection and servicing procedures are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Inspect and test system

2.1 System is inspected and tested according to workplace procedures and safety requirements

2.2 Circuits are tested according to workplace procedures and without causing damage to components or systems

2.3 Inspection results are compared with manufacturer specifications

2.4 Inspection findings are reported according to workplace procedures, including recommendations for required repairs or adjustments

3. Service and repair system

3.1 System is serviced and repaired according to manufacturer and component specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

3.2 System is performance tested and final adjustments are made

3.3 Post-repair testing is carried out to confirm system is operating to manufacturer specifications, any reported problems are resolved, and no other problems are present

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using personal protective equipment (PPE), including clothing, and eye and hand protection

working safely with high current electrical systems.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect, service and repair three of the following alternating current (AC) electric motor drive systems in different vehicles, vessels or machinery:

AC single phase induction motor

AC three phase induction motor

AC brush commutator motor

AC synchronous motor.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting, servicing and repairing AC electric motor drive systems, including procedures for:

selecting and using personal protective equipment (PPE), including clothing, and eye and hand protection

working safely with high current electrical systems

operating principles of AC electric motor drive systems, including of:

AC single phase induction motor

AC three phase induction motor

AC brush commutator motor

AC synchronous motor

application, purpose and operation of AC electric motor drive systems, including:

forklifts

golf karts and buggies

electric vehicle transportation

recreational vehicles, including quad bikes and motorcycles

inspection procedures for AC electric motor drive systems, including for analysing system operation

procedures for testing AC electric motor drive systems, including:

accessing electrical terminals and using test probes without damaging connectors, fuse holders or wiring

procedures for using and operating electrical test equipment, including:

digital multimeters

test lights and probes

oscilloscopes

service and repair procedures for AC electric motor drive systems, including:

component removal and replacement procedures

component and associated system adjustment procedures

post-repair testing procedures for AC electric motor drive systems, including:

confirming that system is operating to manufacturer specifications

confirming that no other problems are present as a result of the repair.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the AC electric motor drive systems that they have inspected, serviced and repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

manufacturer AC electric drive motor specifications

PPE, including clothing, and eye and hand protection

three different vehicles, vessels or machinery with the AC electric motor drive systems specified in the performance evidence requiring repair

tools, equipment and materials appropriate for inspecting, servicing and repairing AC electric motor drive systems, including multimeter.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined according to workplace instructions 
Inspection and servicing procedures are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools, equipment and materials are selected and checked for serviceability 
System is inspected and tested according to workplace procedures and safety requirements 
Circuits are tested according to workplace procedures and without causing damage to components or systems 
Inspection results are compared with manufacturer specifications 
Inspection findings are reported according to workplace procedures, including recommendations for required repairs or adjustments 
System is serviced and repaired according to manufacturer and component specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 
System is performance tested and final adjustments are made 
Post-repair testing is carried out to confirm system is operating to manufacturer specifications, any reported problems are resolved, and no other problems are present 
Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined according to workplace instructions 
Inspection and servicing procedures are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools, equipment and materials are selected and checked for serviceability 
System is inspected and tested according to workplace procedures and safety requirements 
Circuits are tested according to workplace procedures and without causing damage to components or systems 
Inspection results are compared with manufacturer specifications 
Inspection findings are reported according to workplace procedures, including recommendations for required repairs or adjustments 
System is serviced and repaired according to manufacturer and component specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems 
System is performance tested and final adjustments are made 
Post-repair testing is carried out to confirm system is operating to manufacturer specifications, any reported problems are resolved, and no other problems are present 
Final inspection is made to ensure work is to workplace expectations and vehicle, vessel or machinery is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored and any faulty electrical equipment is identified, tagged and isolated according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURETR019 - Inspect, service and repair AC electric motor drive systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURETR019 - Inspect, service and repair AC electric motor drive systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: